Drive Lean Manufacturing with Heavy Duty Android Smartphones

Lean manufacturing is a philosophy that involves the usage of modern tools and processes to minimize wastes, maximize productivity, promote efficiency, get organised, and provide value to the customers. Lean practitioners agree that there are 8 waste factors that can help manufacturing facilities reduce costs and increase value, including overproduction, transport, over processing, waiting, inventory, motion, unutilized talents, and defects. To achieve lean operation, manufacturing units need to curb unnecessary activities in all processes, from production, distribution to customer service.

Lean manufacturing in the age of Industry 4.0 requires smart solutions that are connected, durable for the rough environments, and perfect for efficient operations in diverse spaces. Heavy duty Android smartphones come with MIL-STD-810G certification, IP66/IP68 rating, and drop, water, and temperature resistance. Here are the features of military-grade mobile devices like ruggedized Android tablets and heavy duty Android phones that will help manufacturing sectors to reduce wastage and increase profitability: 

  •      User-replaceable and warm-swappable, and long-lasting battery 

·         Integrated 1D/2D angled rear barcode reader and RFID reader

·         Front and rear camera with NFC, Bluetooth, WiFi, micro USB port, and docking connector

·         Sunlight-readable display with glove and rain mode

·         4G LTE / 3G data and voice capability

·         High performance with good storage and RAM capabilities

·         Active pen for precise handwriting and signature capture

4 Ways Rugged Android Devices Can Drive Lean Manufacturing

Lean principles in manufacturing operations require real-time communication, tracking, automation, and app-based productivity tools. Rugged smartphones with Android operating system are a versatile handheld device that can drive lean manufacturing by:

1.      Simplifying inventory management: When all your floor managers will have rugged smartphones with them, they can have real-time visibility on inventory levels. They can forecast demand, reduce overstocking, and minimize the risk of damages.

2.      Eliminating manual processes: Heavy duty Android phones come equipped with advanced technologies like barcode scanners, RFID, enterprise apps, and voice enablement. These features eliminate manual processes and reduce potential human errors in the picking, packing, stocking, and transporting processes.

3.      Reducing paper wastes and costs: Rugged mobile devices help manufacturing units create a nearly paperless warehouse by eliminating paperwork. By digitizing standard works like audits, checks, approvals, and data management using rugged phones, you can drastically cut down on the number of errors made per workday as well as reduce paper wastes and costs.

4.      Increasing productivity and reducing TCO: If you’re managing your manufacturing facility manually, your workers must be moving from one area to another like thousand times in their shifts. You can reduce wasted time by utilizing rugged handhelds like ruggedized Android tablets and smartphones so employees can do their jobs from their location efficiently. An increase in productivity not only improves your warehouse operations but also your customer services. Rugged mobile devices also reduce your total cost of ownership (TCO) as they are tough and durable in the harsh conditions of the manufacturing units.

Conclusion

Rugged handhelds can transform the world of manufacturing by driving lean principles through higher productivity, lower TCO, reduced paper wastes, simplified inventory management, and automated processes. If you’re looking for rugged smartphones for your manufacturing factory to drive lean ambitions, try Panasonic’s rugged handheld devices that can withstand your most extreme challenges and help you in lean manufacturing.

 

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